Condition Monitoring & Machinery Reliability Company
Vibrovision Engineering Pvt. Ltd. delivers specialized industrial diagnostics, in-situ dynamic balancing, hydro generator maintenance, and motor overhauling supervised by certified Ex-BHEL Senior Professionals.
Projects Completed
Vibration Reduction
Years Experience
Vibration Analysis & FFT Diagnostics
Advanced spectrum analysis identifying micro-imbalance, structural resonance, and bearing faults.
In-Situ Dynamic Balancing
Precision balancing of heavy electrical rotating equipment directly at plant sites without teardown.
Overhauling of API Pumps
Complete maintenance, alignment, and restoration of heavy API standard pump systems.
Hydro-Generator Shaft Alignment
Precision leveling, centering, alignment & bearing gap settings by Ex-BHEL engineers.
LT / HT Motor Overhauling
Full electrical and mechanical refurbishing, stator check, and bearing overhaul.
Vibrovision Engineering Pvt. Ltd.
"A Condition Monitoring and Rotating Machinery Reliability Company."
Vibrovision Engineering Pvt. Ltd. is an ISO 9001:2015 certified engineering firm specializing in vibration testing and vibration analysis for heavy equipment, including hydro generators, turbines, pumps, and motors.
Our expert team provides comprehensive vibration testing solutions from installation and commissioning to repair, overhauling, and general maintenance, supporting both OEMs and end-users worldwide. With deep technical knowledge in vibration analysis and extensive experience, we deliver the highest engineering standards in vibration testing services.
- ISO 9001:2015 Certified Engineering Firm Specializing in Vibration Testing
- Expert Vibration Analysis Services for Heavy Industrial Equipment like Hydro Generators, Turbines, Pumps, and Motors
- Complete Solutions from Installation and Commissioning to Repair, Overhauling, and General Maintenance
- Supporting OEMs and End-Users Worldwide with Advanced Vibration Testing and Engineering Services
ISO 9001:2015 Certificate for Vibrovision Engineering
Quality Management System Certification for Vibration Testing and Engineering Services
QualityGlobal Reach & Field Presence
Serving thermal power plants, hydro stations, cement factories, and refineries worldwide with rapid field deployment.
Ex-BHEL Senior Specialists
Led by veteran BHEL power engineers with deep domain mastery in large electrical machines, rotor balancing, and alignment.
ISO 9001:2015 Quality Standard
Certified quality management workflows ensuring strict compliance, high accuracy measurements, and zero-defect reports.
Engineering Services & Predictive Maintenance
Comprehensive vibration testing, in-situ dynamic balancing, motor overhauling, and precision alignment delivered by experienced ex-BHEL professionals.
Condition Monitoring Services
Vibration Analysis & FFT Diagnostics
Frequency spectrum analysis identifying unbalance, bearing defects, gear faults, and structural resonance.
Phase Angle Analysis
Detailed phase relationship measurement to differentiate bent shafts, unbalance, and soft foot conditions.
In-Situ Dynamic Balancing
Precision mass balancing of large rotating electrical machinery directly in field conditions.
Vibration Trouble Shooting
Emergency root cause diagnosis and rapid resolution for unpredicted machine breakdown vibration.
Laser Shaft Alignment
Sub-millimeter optical alignment of coupled rotating shafts to minimize bearing wear & coupling strain.
Infrared Thermography
Thermal imaging diagnostics for electrical switchyards, motor bearings, and hot-spot detection.
AMC Vibration Analysis Contracts
Routine periodic vibration data collection, auditing, and trend analysis (Monthly / Quarterly / Yearly).
Lube Oil Analysis
Comprehensive testing of oil viscosity, particle contamination, and wear debris for asset health.
Motor Current Signature Analysis (MCSA)
Electrical signature testing for broken rotor bars, air gap eccentricity, and stator winding faults.
Rotating Machinery Reliability & Supervision
HP & HT Motor Overhauling & Spares
Teardown, rotor balancing, stator insulation check, bearing replacement, and precision reassembly.
API Standard Pump Overhauling
Complete repair, impeller dynamic balancing, seal replacement, and alignment for heavy refinery pumps.
Erection & Commissioning of HT Motors & Pumps
Turnkey field installation, baseline vibration signature testing, and smooth commissioning.
Hydrogenerator Alignment, Centering & Bearing Setting
Precision leveling, air-gap setting, centering, and guide bearing clearance adjustments for power plants.
Vibration Level Drop Achieved in the Field
Review real field cases where Vibrovision diagnostics and in-situ dynamic balancing restored critical machinery to smooth ISO operating standards.
54 MW Hydro Generator Shaft
Fault: Abnormally High UGB & LGB Vibration
Why Industry Leaders Trust Vibrovision
Delivering high reliability engineering services across India with ISO 9001:2015 certification and Ex-BHEL technical supervision.
25+ Years Experience
Decades of proven field expertise in complex rotating machinery and vibration analysis.
Ex-BHEL Senior Specialists
Direct technical supervision by certified veteran BHEL power plant engineers.
24/7 Field Support
Round-the-clock rapid technical response for emergency vibration troubleshooting.
ISO 9001:2015 Quality
Certified quality management workflows ensuring strict compliance and zero-defect execution.
Proven Industry Track Record
Trusted by major thermal power stations, cement giants, chemical complexes, and refineries.
Complete End-to-End Solutions
From initial baseline analysis to dynamic balancing, laser alignment, and overhauling.
Documented Field Case Studies
Discover how Vibrovision Engineering solves critical machinery breakdowns and achieves operational uptime for power plants, refineries, and industrial factories.
A 54 MW Hydro Generator was experiencing abnormally high shaft vibrations
Hydro generator high shaft vibrations
The machine was successfully restored to smooth operation, ensuring reliable and safe performance.
Vibration Reduction
Reduced vibration levels from critical to acceptable range
Efficiency Improvement
Enhanced turbine efficiency and power output
Cost Savings
Avoided shutdown costs and production losses
A 10 MW vertical motor exhibited high vibration levels
Spectrum analysis revealed a combination of soft foot and rotor imbalance as the root causes.
Vibrovision team analyzed and corrected Soft foot was corrected, followed by in-situ dynamic balancing, which reduced vibration levels to 1.2 mm/s (NDE) and 0.7 mm/s (DE).
Reliability Improvement
Achieved 95% uptime after overhaul completion
Maintenance Cost Reduction
Reduced annual maintenance expenses
A 160 MW Hydro Generator was experiencing abnormally high vibrations under load conditions
Hydro generator vibration analysis
The gaps were corrected, and in-situ dynamic balancing was subsequently performed. After rectification, the vibration levels were successfully reduced to 45 microns at the UGB and 38 microns at the LGB, restoring smooth and stable machine operation.
Alignment Accuracy
Achieved precision alignment within tolerance
Vibration Reduction
Significant reduction in operational vibration
Explore All Engineering Success Stories
Discover documented case studies showcasing how our vibration testing, in-situ dynamic balancing, and Ex-BHEL overhauling eliminate unplanned plant outages.
Industrial Equipment Case Studies
Success stories of vibration analysis, motor overhauling, pump alignment, condition monitoring, and industrial maintenance services.
Power Plant Maintenance Case Studies
Turbine vibration analysis, generator maintenance, and power plant equipment services with proven results.
Oil Refinery and Cement Plant Services
API pump maintenance, motor overhaul, laser alignment, and industrial equipment optimization case studies.
Ex-BHEL Engineering Services
Professional case studies showcasing expertise in large rotating machinery, hydrogenerator services, and AMC maintenance contracts.